| While Mr. John W. Hancock, Jr.
was overseas during World War II, he was intrigued by the many acres of
Quonset huts (semicylindrical metal buildings serving as a shed or
barrack). After returning to Roanoke, Virginia in 1945, he established a
dealership for selling these Quonset huts. He realized that they could be
sold and erected quickly and cheaply. In March 1946, John W. Hancock, Jr.,
Inc. was organized and Quonset hut buildings were the first of various
products to be sold by the new company.
By 1949, the building boom was going strong
in America and Mr. Hancock saw the need for open-web steel joists as a
method for supporting roof and floor systems. Already his company was
brokering joist and having a terrible time getting delivery and service.
At some point he said enough is enough, we can become a manufacturer. On
January 1, 1950, his idea became a reality and manufacturing of steel
joists began.
As the joist business progressed and
prospered, Mr. Hancock was increasingly frustrated by the erratic
shipments of steel he ordered from Pittsburgh, Pennsylvania and for a time
relied on foreign steel which was also not satisfactory. After much study
and research, he decided that what he needed was his own steel mill. He
learned that by firing furnaces with electricity instead of the
traditional coke ovens, a mini-mill could be built in a much smaller area,
with fewer employees, and for less money. In 1955, Mr. Hancock started
building Roanoke Electric Steel Corporation (RESCO), the first mini-mill
in the Southeast. Financing of the Mill was done through sale of one share
of stock packaged with two second mortgage bonds. The stock was valued at
one hundred dollars and each bond was valued at one hundred dollars, a
three hundred dollar package. Original investors have been rewarded
handsomely.
In 1956, Roanoke Electric Steel operations
began with less than 100 company employees. Original equipment consisted
of a 4-ton-per-hour electric furnace. In only five years, RESCO was
operating at peak production. In 1962, it became the first commercial
continuous steel casting plant in the United States.
Today, the main plant of Roanoke Electric
Steel Corporation is a state-of-the-art steel mini-mill located in
Roanoke, Virginia. This facility melts scrap steel in electric furnaces
and continuously casts the molten steel into billets. These billets are
later rolled into steel products consisting of plain rounds, flats,
angles, and channels of various lengths and sizes. Billet steel is also
sold to various mills which do not have melting facilities.
In 1975, John W. Hancock, Jr., Inc., a
major customer of RESCO because of their purchase of rounds and angles
from the plant to fabricate steel joists, was merged into Roanoke Electric
Steel Corporation as a subsidiary.
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